Jigs & Fixtures Design & Mfg


QualSun Technologies design & manufacture the Jigs & Fixtures with latest facilities by making use of modern equipment's and advanced technology. The superior international grade raw materials used in the manufacture of the Jigs & Fixtures ensures its durability and quality. With highly skilled and knowledgeable professionals who continuously conduct quality checks and conduct testing of the Jigs & Fixtures for assuring their quality and performance.

QualSun Technologies team study the customer expectations on developing Jigs & Fixtures from manual operation to semiautomatic operation model to match customer expected cycle times with cost effective solutions. We are governed by a stringent quality control process while manufacturing the Jigs & Fixtures and the tools shall be thorough proved to start production.

Following are the details steps in involved in developing & manufacturing the tools.

● Inputs - Tool Design Requests
● Plan for material sourcing & procurement
● Study dimensional tolerances, geometry symbols and surface finishes
● Analyze 3-2-1 principles in tooling development
● Develop sequence of operations
● High level Operations review
● Develop Detail Manufacturing process flow charts
● Develop and Mfg Jigs & Fixtures, Moulds
● Develop QC documentation
● Produce prototype parts
● Validate manufacturing process & prototype parts
● Complete FAI
● Package deliverables per packing standards
● Deliver confirmed prototype parts to customers along with reports
● Execute production on approved parts
● Ensure process stability in producing consistent deliverables