Mechanical Parts Design & Mfg


QualSun Technologies designers do not think solely about form & function but make every effort to improve the original design to ensure cost efficiency, seamless user interface, ease of manufacturing & serviceability.

QualSun Technologies team study the customer scope work, expectations and is capable of performing below services in delivering the final mechanical products to customers in parts design & manufacturing domain areas.

● Develop Project Plan (Baseline)
● Concept Design - 3D modeling
● Preliminary design hand calculations and reports
Preliminary Design Review - PDR
● Fine tune final approved Design concept
● 3D Modeling (Solid & Surface), Assembly, Detail Drawings
● Apply GD&T on Detail Drawings
● Tolerance Stack-up reports
● Analyze and Choosing part materials based on functionality & application
● Perform FEM Analysis (Simulation) thru third party services
● Finalize BOM
● Plan for parts material sourcing
● Complete DFM reports
Critical Design Review - CDR
● Develop manufacturing process flow sheets
● Develop jigs & fixture tooling's, moulds
● Manufacture Prototype Parts
● Validate parts performance
● Perform engineering design changes - if required
● Complete FAI
Execute production on approved parts.
● Ensure process stability in producing consistent deliverables.